Janmar Global
Production process

From tech pack to delivered carton.

One factory floor. Six phases. Fourteen QC checkpoints between your brief and your delivery.

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How an order moves

Six phases. One partner. No handoffs.

01

Sample Kit

$75 physical kit ships in 5–7 days. Fabric weights, finishes, and decoration samples in hand.

02

Discovery call

30 minutes with production, not a salesperson. Spec, timeline, and budget alignment.

03

Brief & quote

Firm quote within 24 hours of complete brief. PI issued, terms set.

04

Sampling

First prototype in 2–3 weeks. Revisions until sign-off.

05

Production & QC

14 stages, photo updates via the client portal.

06

Delivery

Air or ocean. DDP to door, venue, office, or 3PL.

Inside production

Fourteen checkpoints. Every garment, every time.

We don't sample-check after production. We check at the station, at the press, at the wash, at the pack-out. Defects caught at the source cost the operator a minute. Caught at the loading dock, they cost the program a week.

  1. 01
    Brief intake & spec confirmation

    Tech pack reviewed by production. Open questions resolved on a single call.

  2. 02
    Pattern & first sample production

    Pattern cut, prototype sewn, internal review against spec.

  3. 03
    Sample approval & adjustments

    Sample shipped. Revisions ticketed and tracked until sign-off.

  4. 04
    Fabric sourcing & GOTS verification

    Fabric ordered with certification documentation pulled in parallel.

  5. 05
    Cutting room & nesting optimization

    Markers laid for minimal waste. Bundle tickets generated.

  6. 06
    Sewing — premium machinery, trained operators

    Juki, Pegasus, Kansai stations. Operators dedicated to a single style per run.

  7. 07
    Inline QC at sewing stations

    Stitch density, seam allowance, and trim placement checked at the source.

  8. 08
    Decoration application (print, embroidery, label)

    In-house screen, embroidery, DTF, sublimation. No subcontracting.

  9. 09
    Decoration QC and curing verification

    Cure temperature logged. Pull tests on every print run.

  10. 10
    Wash and softening (where specified)

    Garment dye, pigment wash, enzyme softening — to spec.

  11. 11
    Trimming, threading, finishing

    Loose threads, missed stitches, and pressing handled before final QC.

  12. 12
    Final inspection — measurement, hand, defect check

    AQL 2.5 standard. Measurement against tech pack tolerance.

  13. 13
    Garment-by-garment packing

    Polybagged, hangtagged, folded to spec. Cartoned with packing list.

  14. 14
    Carton labeling and freight handoff

    Commercial invoice, packing list, and certificate of origin attached.

MOQ & lead time

Production windows.

100–299 units6–8 weeks production + freight
300–999 units5–7 weeks production + freight
1,000–4,999 units4–6 weeks production + freight
5,000+ unitsQuoted. Often staged in waves to hit a fixed gate-open.

Production windows assume sampling is approved and fabric is in stock. New fabric development adds 2–4 weeks. Decoration complexity (multi-position embroidery, multi-color discharge) can add a week. We'll always tell you the real number before you sign the PI.

Decoration methods

How your art lives on the garment.

Screen print

Best for solid colors, high volume, durable hand. Plastisol, water-based, discharge inks.

Embroidery

Tactile, premium. Flat, 3D puff, and applique. Up to 15-color heads.

Discharge

Soft hand on dark cotton. Pigment removed and reprinted — no surface feel.

DTF

Detailed multi-color graphics, low setup. Strong for short runs and photographic art.

DTG

Photographic detail on light cotton. Best for sample runs and ultra-short editions.

Sublimation

All-over print on poly-blend performance fabric. Permanent, no hand.

Woven label

Inside neck, hem, or sleeve. The brand signal you control.

Garment dye & wash

Pigment dye, enzyme wash, mineral wash. Vintage hand at scale.

Bring us your tech pack. Or your napkin sketch.

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